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Heat index: the slow-motion hazard

Heat doesn't stop a job the way lightning does — it degrades a crew hour by hour until someone goes down. Know the thresholds, and schedule around them.

The thresholds that matter

Heat indexRiskPractice
80–90°FFatigue on long exposureWater available, normal rotation
90–95°FHeat cramps/exhaustion possibleScheduled water breaks, shade, monitor new workers
95–103°FHeat exhaustion likely on heavy laborMandatory rest cycles, move heavy work to morning
103°F+Heat stroke dangerReschedule heavy outdoor work; emergency plan ready

Your job site is hotter than the forecast. Roof decks in sun add roughly +13°F over ambient heat index; attics add far more; PPE and exertion add their own load. CrewCast bakes the roof-sun adder into roofing and solar scores and paces every heavy-labor trade by heat index, not air temperature.

The OSHA basics

Water, rest, shade; acclimatize new and returning workers over 1–2 weeks (most heat deaths happen in a worker's first days); train the crew to spot confusion, staggering, and dry skin — and treat heat stroke as a 911 call, cooling the worker immediately.

Frequently asked questions

What heat index is unsafe for outdoor work?

Above about 95°F heat index, heavy outdoor labor needs mandatory rest cycles; above 103°F, heat stroke risk makes rescheduling heavy work the right call. Exertion, sun, and PPE push effective risk higher than the number.

Why does my roof crew overheat on '90°F' days?

Direct sun on a roof deck adds roughly 13°F over the ambient heat index, so a 90°F forecast is a ~103°F roof. CrewCast's roofing score uses the roof-surface estimate, not the air number.

What is heat acclimatization?

Building heat tolerance gradually — OSHA recommends new or returning workers ramp from ~20% exposure upward over 1–2 weeks. Most serious heat illness hits workers in their first week.

Does CrewCast track heat advisories?

Yes — NWS heat advisories arrive as push alerts for saved locations, and every trade score deducts for dangerous heat-index hours.

CrewCast provides weather guidance, not a safety guarantee. Always verify conditions on site and follow NWS warnings, OSHA guidance, and local code. See our Safety page.
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